Flight Control Unit (FCU) & Inertial Navigation System (INS)

FC-3000 Series Triple-Redundant Flight Control Computer (FCC)

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Description

1. Basic Overview

  • Model Designation: FC-3000 Series (FC-3000A / FC-3000B)
  • Type: Triple-reduundant, high-integrity flight control computer
  • Application: High-value stealth UAVs, high-speed reconnaissance UAVs, long-endurance strategic UAVs, loyal wingman platforms

2. Architecture & Redundancy

  • Redundancy Architecture: Dissimilar triple redundancy (3 independent channels)
  • Fault Tolerance:
    • Single-channel fault: full mission capability retained
    • Dual-channel fault: safe return capability guaranteed
  • Synchronization: Hardware lock-step + Cross-Channel Data Link (CCDL)
  • BIT Coverage: ≥ 98%
  • Fault Detection & Switchover Time: < 20 ms
  • Development Assurance Level: DAL A (DO-178C / DO-254)

3. Processor & Performance

  • FC-3000A: NXP PowerPC QorIQ P3041 / P2020, 600–800 MHz
  • FC-3000B: Domestic Loongson 3A / Phytium D2000 quad-core CPU
  • Floating-Point Performance: ≥ 8 GFLOPS
  • Real-Time Operating System:
    • VxWorks 653 (ARINC653 partitioned OS)
    • Domestic Tianmai-2 / Sylix OS (FC-3000B)

4. Memory

  • RAM: 2 GB DDR3 with ECC
  • Flash ROM: 1 GB SLC NAND Flash
  • NVSRAM: 512 MB (non-volatile, power-loss protected)
  • Optional eMMC: Up to 32 GB

5. Interfaces

  • ARINC429: 16 channels (Rx/Tx)
  • MIL-STD-1553B: 2 channels
  • CAN / ARINC825: 4 channels
  • RS422 / RS232: 8 channels
  • LVDS: 4 high-speed channels
  • Analog:
    • 16× AI (16-bit)
    • 8× AO (16-bit)
  • Discrete I/O:
    • 32× DI
    • 16× DO
  • Optical Fiber: 2× Fiber Channel (1 Gbps)

6. Environmental & Mechanical Specifications

  • Operating Temperature: -55 °C ~ +85 °C
  • Storage Temperature: -65 °C ~ +125 °C
  • Vibration: 15 g @ 10–2000 Hz
  • Shock: 50 g @ 11 ms
  • EMC Standard: MIL-STD-461F / GJB151B
  • Ingress Protection: IP65 (sealed)
  • Input Power: 18–32 VDC (nominal 28 VDC)
  • Power Consumption: ≤ 35 W
  • Dimensions: 240 mm × 180 mm × 120 mm (L×W×H)
  • Weight: ≤ 3.8 kg

7. Reliability & Lifetime

  • MTBF: ≥ 15,000 hours (GJB899)
  • MTTR: < 30 minutes
  • Design Lifetime: 10 years / 10,000 flight hours

8. Typical Platforms

 
  • Next-generation stealth loyal wingman UAVs
  • Strategic reconnaissance & electronic warfare UAVs
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